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    熱點關鍵詞

    高鉻球(High Chromium Balls)

    grinding ball

    文字:[大][中][小] 手機頁面二維碼 2022/9/30     瀏覽次數(shù):    

    "Grinding media" refers to the medium or tool used to impact, grind, and extrude materials during the grinding and crushing process to achieve the required particle size. Its specific forms, materials, and application scenarios are diverse.


    I. Core Functions and Roles

    Impact Crushing: Utilizes the kinetic energy generated by movement to impact materials, causing them to break.

    Abrasive Peeling: Peels and grinds the surface of materials through rolling and sliding friction between the media and the materials.

    Extrusion Crushing: Applies pressure to materials in a narrow space to crush them.

    II. Main Types and Application Scenarios

    According to different usage scenarios and forms, grinding media are mainly divided into the following categories:

    Ball Mill Grinding Media

    The most common type in industries such as mining, cement, ceramics, and chemical engineering. They are largely loaded into rotating cylinders, and the rotation of the cylinders drives them to move, thereby crushing the materials inside.

    Grinding Steel Balls: The most common type, spherical in shape, which crushes materials through impact and grinding. Divided into large balls, medium balls, and small balls according to size.

    Grinding Steel Forgings: Cylindrical or frustoconical in shape, mainly used in fine grinding and ultra-fine grinding stages because they have a larger contact area with materials and higher grinding efficiency.

    Materials: High-chromium cast balls, low-chromium cast balls

    Application Scenarios: Mineral processing of iron ore, copper ore and other metal ores; grinding of cement raw meal and clinker; ball mills in the pulverizing industry of thermal power plants, etc.

    III. How to Select Suitable Grinding Media

    Material Properties:

    Hardness: The hardness of the grinding media is usually much greater than that of the material.

    Particle Size: The feed particle size and the desired product particle size determine the initial size of the grinding media.

    Density: Grinding media with high density have high impact energy and high grinding efficiency.

    Acidity and Alkalinity: The chemical stability of the grinding media should be considered to avoid reactions with the material that cause pollution or loss.

    Equipment Type: Different mill designs determine the shape and size of the grinding media (balls, forgings) to be used.

    Chemical Composition、

                                       Name

    (名稱)

     

     

     

     

    Brand

    (牌號)

    Chemical composition

    (化學成分)%

     

     

    Carbon

    C

    Silicon

    Si

    Fierce

    mn

    Chromium

    Cr

    Sulfur

    S

    Phosphorus

    P

    Other elements

    High chrome ball

    (高鉻球)(高鉻鍛)

    ZQCr10

    1.8-3.2

    0.3-1.0

    0.2-1.0

    10-12

    0.10

    0.10

    trace

     High chrome ball

    (高鉻球)(高鉻鍛)

    (高

    ZQCr15

    1.8-3.2

    0.3-1.0

    0.2-1.0

    12-16

    0.10

    0.10

    trace



    Mechanical properties、


    Name(名稱)

    Brand

    (牌號)

    surface hardness

    表面硬度(HRC

    Impact value

    沖擊值AKJ/C㎡

    The microstructure

    (金相組織)

    High chrome ball

    (高鉻球)

    ZQCr10

    58

    3.2

    M+C+A

    M-馬氏體Martensite   P-珠光體Pearlite  C-碳化物Carbide  A-殘余奧氏體Residual Austenite

    specification、

    8mm

    10mm

    12.7mm

    15mm

    17mm

    20mm

    25mm

    30mm

    40mm

    50mm

    60mm

    70mm

    80mm

    90mm

    100mm

    110mm

    130mm

     

    6mmx6mm

    8mmx8mm

    10mmx10mm

    10mmx12

    12mmx14

    14mmx16

    16mmx18

    18mmx20

    20mmx25

    25mmx30

    30mmx35

    35mmx40

    40mmx45mm

     

     

     

     

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